Screw Thread Manufacturing

Screw threads are an essential component in a wide range of mechanical systems. They are used to fasten two or more objects together, transmit rotational motion and power, and help convert rotary motion into linear motion. Threads are formed by cutting or rolling a helical ridge onto the surface of a cylinder or screw.

Example of a Screw Thread

Thread manufacturing is the process of creating screw threads on screws, bolts, and other threaded components. There are several methods used to manufacture screw threads, including cutting, rolling, and grinding. Cutting methods involve using a single-point cutting tool to create threads by removing material from the surface of a cylindrical blank. Rolling methods involve using a set of thread rolling dies to compress and form the threads onto the surface of a cylindrical blank. Grinding methods involve using a grinding wheel to remove material and create the threads.

The choice of thread manufacturing method depends on the material being used, the desired thread form, and the production volume. For high-volume production, rolling and grinding methods are often preferred due to their efficiency and consistency. For small-volume production, cutting methods are often preferred due to their versatility and low cost. Regardless of the manufacturing method used, the resulting screw threads must meet specific dimensional and functional requirements to ensure proper fit and performance in the final assembly.

Thread Whirling

Thread Whirling
Thread whirling is a cutting process used in the manufacturing industry to produce high-quality threads with exceptional precision and accuracy. This process involves the use of a specialized tool called a whirling cutter, which rotates at high speeds and moves in a circular motion around the workpiece to create threads. Thread whirling Thread whirling is...

Tap Drill Size Calculator – Unified (UN) – Actual

Tap Drill Size Calculator – Unified (UN) – Actual
NOTE: This is a specialized calculator, and it's probably NOT the calculator you are looking for. This calculator generates drill size for an actual percentage of the UN thread form. Warning: This is NOT the conventional way that tap drills are calculated. See the conventional method here. This calculator uses the equation from Machinery's Handbook,...

Tap Drill Size Calculator – Unified (UN) – Conventional

Tap Drill Size Calculator – Unified (UN) – Conventional
This calculator uses the conventional method. This is the method used by most calculators and the one that is used to generate most tap drill tables. This method gives the ratio in percent of the actual height of thread to the height of the obsolete American National Thread Profile. This height is different from the...
Thread Whirling

Thread Whirling

Thread whirling is a cutting process used in the manufacturing industry to produce high-quality threads...
Tap Drill Size Calculator - Unified (UN) - Actual

Tap Drill Size Calculator - Unified (UN) - Actual

NOTE: This is a specialized calculator, and it's probably NOT the calculator you are looking for. This...
Tap Drill Size Calculator - Unified (UN) - Conventional

Tap Drill Size Calculator - Unified (UN) - Conventional

This calculator uses the conventional method. This is the method used by most calculators and the one...